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Sector Solutions

Recycling Systems Configured
for Your Industry

Plastic Sort Cycle provides application-specific solutions for manufacturers, municipal waste authorities, logistics operators, packaging producers, and waste-to-energy facilities.

Featured Solutions

Systems for Specific Industrial Applications

Each solution configuration is developed to address the material types, throughput volumes, and output quality requirements of a particular sector.

Quality inspection of sorted recyclable materials on an industrial conveyor
Manufacturing Sector

Post-Industrial Plastic Recovery Systems

Manufacturers generating plastic offcuts, rejected parts, or packaging waste can integrate our in-facility sorting and granulating units to recover and reintroduce material into production without external processing.

Suitable MaterialsPP, PE, ABS, PET film, Nylon
Typical Throughput500 kg/h – 5 t/h
Output FormGranules or pellets
IntegrationInline or standalone unit
Footprint OptionsCompact or full line
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Municipal Waste Authorities

Municipal Materials Recovery Facility (MRF) Systems

Municipal waste streams contain mixed plastics, paper, glass, and metals. Our MRF solutions provide multi-stage sorting to separate plastic types from mixed household or commercial collection programmes and prepare them for secondary markets.

Suitable MaterialsMixed plastics (PET, HDPE, PP, PS, PVC)
Typical Throughput5 t/h – 20 t/h
Sorting StagesPre-sorting, NIR, manual QC
Output FormSorted bales by polymer type
CertificationCE, JIS, local compliance support
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Sustainable packaging production line using recycled plastic materials
Industries Served

Sectors We Support

Our systems have been deployed across a range of industries that generate, process, or manage plastic waste at scale.

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Manufacturing

In-facility recovery of post-industrial plastic offcuts and rejected materials.

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Municipal Authorities

Mixed-stream sorting for household and commercial collection programmes.

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Packaging Producers

Processing of post-consumer flexible and rigid packaging for recycled content use.

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Logistics & Retail

Consolidation and pre-processing of plastic transport packaging waste streams.

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Waste-to-Energy Operators

Pre-processing and separation of high-calorific plastics from mixed waste for SRF/RDF production.

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Agricultural Sector

Processing of agricultural plastic films, mulch, and irrigation materials for material recovery.

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Construction

Recovery of construction and demolition plastic waste including pipes, sheeting, and insulation.

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FMCG & Retail

Take-back and processing systems for end-of-life consumer plastic packaging.

Production of sustainable packaging products using recycled plastic materials
Technology

Sorting & Processing Technologies Used

Our systems integrate a range of established and emerging technologies to address different material types and separation challenges.

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System Overview

Standard System Configurations

The following configurations cover the most commonly requested system types. All can be adapted to specific site and material requirements.

Configuration Throughput Primary Technology Output Typical Sector
Compact Sorting Unit Up to 1 t/h NIR single-lane 2–3 fractions Manufacturing, small MRF
Mid-Scale Sorting Line 1 – 5 t/h NIR + AI optical 4–6 fractions Municipal MRF, packaging
High-Throughput MRF System 5 – 20 t/h Multi-lane NIR + ballistic 6–10 fractions Large municipal, logistics
Integrated Processing Line 1 – 8 t/h Sort + wash + pelletize Recycled pellets Reclaimers, compounders
SRF/RDF Preparation Line 5 – 15 t/h Shred + NIR + air classifier Fuel-grade fraction Waste-to-energy operators

Find the Right Configuration for Your Operation

Our technical team can review your material streams and recommend a suitable system configuration.

Request a Technical Review